Staco Systems

Staco Systems – Custom Aerospace Human-Machine Interface Solutions

Core Services & Expertise

Staco Systems specializes in custom human-machine interface solutions for aerospace, defense, and aviation applications. This AS9100-certified manufacturer designs and produces cockpit control assemblies, illuminated panels and bezels, pushbutton switches, and data entry solutions for commercial aircraft, military platforms, and flight simulation systems.

Staco Systems combines mechanical, electrical, electronics, electro-mechanical, and optical design expertise with comprehensive in-house manufacturing capabilities including laser cutting, 5-axis machining, injection molding, and PCBA assembly.

The company’s engineering team develops HMI solutions meeting MIL-STD-7788, 8805, 22885, and 24317 optical standards, MIL-STD-810 environmental requirements, and MIL-STD-461/DO-160 electromagnetic interference specifications.

Geographic Reach & Capabilities

Staco Systems operates advanced manufacturing facilities supporting aerospace customers with complete product development from initial design through full production. The company’s capabilities span engineering design and testing, precision manufacturing, and comprehensive validation including optical labs, anechoic chambers, environmental chambers, vibration tables, and shock testing equipment.

Staco Systems’ vertically integrated operations enable prototype development and short-run production alongside high-volume manufacturing, providing flexibility for aerospace programs at various development stages.

The facility’s IPC-certified assembly operations and SMT line ensure electronics manufacturing meets aerospace quality standards while laser cutting and etching capabilities deliver precision marking and component fabrication.

Industry Credentials & Partnerships

Staco Systems holds AS9100 aerospace quality management certification, demonstrating compliance with stringent industry requirements for safety-critical human-machine interface components.

The company’s design and testing capabilities address military specifications and commercial aviation standards including optical performance requirements (MIL-STD-7788, 8805, 22885, 24317), environmental qualification (MIL-STD-810), and electromagnetic compatibility (MIL-STD-461, DO-160). Staco Systems serves aerospace and defense markets including commercial aircraft cockpits, military aircraft control panels, ground vehicles, naval applications, and flight simulation systems.

Client Benefits & Advantages

Key Capabilities:

Cockpit Control Assemblies:

• Integrated control panels for commercial and military aircraft
• Custom layouts optimized for pilot workload and ergonomics
• Backlit controls with optical performance meeting MIL-STD requirements
• Ruggedized construction for harsh cockpit environments

Illuminated Panels & Bezels:

• Custom light plates meeting optical performance standards
• Laser-etched legends and graphics with superior clarity
• LED backlighting systems for day/night readability
• Environmental sealing for moisture and contamination resistance

Pushbutton Switches:

• Custom tactile switches engineered for aerospace applications
• Illuminated buttons with MIL-STD optical compliance
• High-reliability contact systems for millions of operations
• Environmental qualification to MIL-STD-810

Data Entry Solutions:

• Keypads and control interfaces for avionics systems
• Tactile feedback designs optimized for gloved operation
• Integrated electronics and firmware development
• Custom configurations for application-specific requirements

The company serves diverse markets beyond commercial aerospace including defense ground vehicles, naval applications, industrial equipment, power products, and flight simulation systems. This broad market experience brings cross-industry innovations to aerospace applications while maintaining strict compliance with aviation-specific requirements.

Quick Facts:

• Certifications: AS9100 aerospace quality management, IPC-certified assembly
• Design Standards: MIL-STD-7788/8805/22885/24317 (optical), MIL-STD-810 (environmental), MIL-STD-461/DO-160 (EMI/EMC)
• Manufacturing: Laser cutting/etching, 5-axis machining, injection molding, PCBA/SMT assembly
• Testing: Optical labs, anechoic chamber, environmental chambers, vibration/shock testing
• Markets Served: Aerospace, Defense, Ground Vehicles, Naval, Industrial, Flight Simulation

Contact Details

Address: 7 Morgan, Irvine, CA 92618, USA
Phone: +1 949 297 8700
Email: sales@stacosystems.com
Website: www.stacosystems.com

Location