• HOME
  • Aircraft
    • AIRFRAMES
      • Proud to fly a Turboprop: Q400 vs ATR72
      • Airbus A320 Experience
    • SYSTEMS
      • Pratt and Whitney PW1100G Geared Turbofan Engine
      • Winglets and Sharklets
      • Cockpit Design: EPR v/s N1 indication
      • Boeing’s MAX, Southwest’s 737
      • GPS to the rescue!
    • ACCIDENTS AND INCIDENTS
      • LOT 767 Gear Up Landing
      • Iran Air 743:Partial Gear Up Landing
  • AIRLINE
    • ANALYSIS
      • IndiGo performs well in Q3’16, but is outshone by Q1’16
      • SpiceJet: Q1’16 Operational Financials Forecast
      • Vistara – Review & Analysis
      • AirAsia India – Q2FY15 performance and outlook
      • Q2 results and Prof. Sanjiv Kapoor’s introductory class on Airline Economics
      • SpiceJet in Q(2) – Great Performance in Testing Times.
      • Could SpiceJet have been profitable in FY2013-14?
      • Interlysis – AirAsia India and Mrithyunjaya Chandilya
      • A glimpse of Tony’s AirAsia India, and his success mantra
      • Interlysis with Shyson Thomas – Air Pegasus, Unplugged.
    • EVENTS
      • AirAsia India-and the competition-gets real
      • Spicejet’s inaugural Bangalore-Bangkok Run
      • Spicejet unveils the Q400s
    • HUMAN FACTORS
      • Dissatisfied Flightcrew
      • Love is in “the air”
      • Captain Dad and kid First Officer
      • Cathay’s Young Cabin Crew!
  • AVIATION
    • The Indian Aviation 2015 growth story deciphered
    • National Civil Aviation Policy 2015
      • Safety
      • Regional Connectivity Scheme (RCS)
      • The 5/20 Rule
      • Route Dispersal Guidelines
      • Scheduled Commuter Airlines (SCAs)
      • Aviation Education & Skill Development
    • 2014: A year flown by
    • 2013: A year flown by
    • Training
      • Familiarization Flights for ATCOs
      • A320 FFS LOFT Session
      • HINDUSTAN GROUP OF INSTITUTIONS: AN AVIATION UNIVERSITY
        • Hindustan Institute of Engineering and Technology (HIET)
        • Hindustan Institute of Technology & Science (HITS): Hindustan University
        • Orient Flight School (OFS)
      • IGRUA
      • NFTI: Rising to the Top, and how
      • Aerospace Engineering in India: the Gaps
      • Chief Flying Instructors
    • PEOPLE
      • Radka Máchová
      • Rodrigo David: The man behind some of the best A320 flightdeck videos
    • TECHNOLOGY
      • GAGAN: India’s first step to a Future Air Navigation System (FANS)
  • PROJECTS
    • AIRBUS TECH
      • About PAT
      • AIRCON/PRESSURIZATION/VENTILATION
      • AUTOFLIGHT
      • COMMUNICATION SYSTEMS
      • ELECTRICAL SYSTEMS
      • FIRE PROTECTION SYSTEMS
      • FLIGHT CONTROLS
      • FUEL SYSTEMS
      • HYDRAULIC SYSTEMS
      • ICE AND RAIN PROTECTION
      • LANDING GEAR
      • LIGHTS
      • OXYGEN
      • PNEUMATICS
      • APU
      • DOORS
      • POWER PLANT (IAE)
    • ATR9X
      • About ATR 9X
      • Logbook
      • Introduction
      • Fuselage
    • General Aviation Flight Simulator
    • Dual Cyliner Rotax Electronic Engine-Kill Switch
    • Making a Lynx Micro Headset Charger on the Go!
  • ABOUT
    • About The Flying Engineer
    • Advertising
    • Merchandise

The Flying Engineer

~ Technically and Operationally Commercial Aviation

The Flying Engineer

Tag Archives: Program

Two A350s take to the skies, and A320 production set to ramp up

26 Wednesday Feb 2014

Posted by theflyingengineer in Manufacturer

≈ Leave a comment

Tags

A320, A350, Airbus, Boeing, First, Flight, Formation, Milestones, Penalty, performance, Production, Program

A350_CF_NW_in_flight

A350 MSN 2 (F-WWCF) and MSN 4 (F-WZNW) in flight. Photo: Airbus

MSN 2 & MSN 4 take to the skies for the first time; A350 performance penalties on the first few airplanes; Timelines more important than performance; A350 program gets costlier:why; A320 production ramp up.

Today marks four things: The Airbus Group press conference, the first flight of MSN2, the first flight of MSN4, and the Airbus announcement of the Airbus A320 production ramp-up.

On 2nd January, 2014, EADS, which comprised Airbus, Eurocopter, Cassidian, and Astrium, was been rebranded as “Airbus Group”. The Airbus Group press conference must not be confused with the Airbus press conference, which was held on 13th January, 2014. But, very obviously, Airbus was discussed today.

Aviation Week today reported that “Airbus Group is taking a €434 million extraordinary charge in its 2013 results for the A350 program” due to “higher than expected recurring costs for the new widebody aircraft”. Airbus, unlike Bombardier: the only other airliner airframer to be engaged in a flight test campaign of an all-new aircraft, has ensured that the program has stuck to schedule, at any cost. And that cost, for now, is an added Euro 434M.

A very interesting insight provided in an article in Aviation Week, in August 2012, which was highlighted today by Rupa Haria, quoted Richard Aboulafia, vice president for analysis at the Teal Group, “If you are missing important milestones, you get beaten up by the financial markets or your customers. . . . You want to meet time guarantees more than performance guarantees.”

In other words, the first few airplanes won’t be as good as those that will roll out of the line later.

Which also means that the Airbus A350 airplanes that took to the skies today, F-WWCF(MSN2) and F-WZNW(MSN4), could have benefitted from the later roll out at a cost: the cost to Airbus and its suppliers, who have to manufacture different variants of the same part, for the sake of keeping up with the program schedule. Different variants are due to part/product maturity which comes eventually with time. The most important reason for maturing the part is to result in weight savings, which impact the performance guarantees that Richard Aboulafia was talking about. The financial implications arising out of these performance penalties incurred by the first few operators of the A350, will be passed on to Airbus. This also affects the resale value of the first few aircraft, even with modifications that will be effected on the aircraft in service.

Such relatively immature aircraft, very obviously, come cheap to the airlines, but attract higher subsequent costs of ownership.

According to Aviation Week, there will be three batches of Airbus A350s, based on the design changes, and consequently, performance.

F-WWCF is the first of two A350 flight test aircraft to be equipped with a full passenger cabin interior, and features a distinctive “Carbon” signature livery to reflect its primary construction from advanced materials. 53% of the A350 XWB’s airframe is made-up of carbon-fibre reinforced polymer (CFRP) including Airbus’ first carbon-fibre fuselage. Hence the registration, F-WW”CF”, for Carbon Fibre.

MSN 2 will be the first A350 to transport passengers when it undertakes the Early Long Flights (ELF) later in the year. The “passengers” will be Airbus employees. The eye-candy A350 will do well for promotions, especially when it lands at airports outside Toulouse, and even Europe.

The other aircraft to be fitted with a cabin will be MSN 5, which is in the final assembly line and is expected to fly in a few months. MSN 4 joins MSN 1 and 3, the first two airplanes to have taken to the skies, in being those three airplanes dedicated to avionics, noise testing, and various other systems work through the flight test program. These three aircraft will not be fitted with a cabin, but rather, equipped with heavy flight test installation. The aircraft has on its fuselage the logo of Qatar Airways, and “A350 XWB Launch Customer”.

It will, however, only be MSN 6 which will be delivered to Qatar Airways. MSN 6 is already in the A350 Final Assembly Line (FAL). This aircraft is expected to take to the skies in the October of 2014, and delivered less than a month later.

Flight_Paths_CF_NW

Composite image generated from Flight Radar 24

Singapore Airlines will receive MSN 8, the third aircraft intended for commercial operations. Vietnam Airlines will receive MSN 14, and Finnair MSN 18. The 21st A350 airframe is expected to be the A350-800, and the 41st A350 airframe is expected to be the A350-1000.

MSN 2 and MSN 4 flew together in formation close to the southern border of France, over the Pyrenees mountains, for a photo shoot.

Airbus A320

A320_production

A320s in production. Photo: Airbus

While one program bleeds the finances, the proven narrowbody family: a proven market that allows airliner manufacturers Boeing and Airbus to not only earn their bread but offset costs from other programs.

The A320 program is ramping up production, as announced today by Airbus, to 46 a month in Q2 2016, up from the current rate 42. The new higher production rate will be achieved gradually, with an intermediate step at 44 aircraft per month in Q1 2016.

“Based on the healthy market outlook for our best-selling A320 Family and following a comprehensive assessment of our supply chain’s readiness to ramp-up, we are ready to go to rate 46 by Q2 2016,” said Tom Williams, Executive Vice President Programmes. “With a record backlog of over 4,200 A320 Family aircraft and the growing success of the NEO, we have a solid case to increase our monthly output to satisfy our customers’ requirement for more of our fuel efficient aircraft.”

Over the past five years, Airbus has steadily increased A320 Family production, going from rate 36 at the end of 2010 to rate 38 in August 2011, then up to rate 40 in Q1 2012 to reach 42 per month in Q4 of the same year.

Airbus takes the A350 out of Europe, and trans-atlantic, for the first time

10 Friday Jan 2014

Posted by theflyingengineer in Manufacturer

≈ Leave a comment

Tags

A350, Airbus, Altitude, America, Bolivia, Europe, High, Program, South, testing

A350_Bolivia

With its unwavering focus on meeting its certification program goal of 2,500 hours within 12 months since its first flight on  June 14th 2013, Airbus has sent its second A350, MSN 3 (F-WGZZ) to Bolivia, South America, where high altitude tests will be conducted. The tests will be conducted at El Alto International Airport (IATA: LPB, ICAO: SLLP) at La Paz, which is at 13,325ft MSL and has a 13,123ft long east to west runway, and at Jorge Wilstermann International Airport (IATA: CBB, ICAO: SLCB) at Cochabamba, which is at 8,360ft MSL and has a 12,460 ft long south-east to north-west facing runway.

The aircraft landed in Bolivia on 7th January, 2014.

This is the first time that the A350 has crossed the boundaries of Europe, and for the first time undertaken a trans-Atlantic flight, flying for the first time into South America.

According to Airbus, “Operations at such high altitude airfields are particularly demanding on aircraft engines, Auxiliary Power Unit (APU) and systems. The aim of these trials is to demonstrate and validate the full functionality of engines, systems, materials as well as to assess the overall aircraft behaviour under these extreme conditions. A number of take-offs with all engines operating and with simulated engine failures are being performed at each of the airfields to collect data on engine operating characteristics and validate the aircraft take-off performance. The autopilot behaviour will also be evaluated during automatic landings and go-arounds.”

MSN-3 is planned to spend around a week at Bolivia.

Till date, the A350 program has accumulated 800 flight test hours in about 200 flights flown by MSN 1 (F-WXWB) and MSN 3 (F-WGZZ), resulting in an average of 4 hours of testing per test flight. The third A350, MSN- 2, F-WWCF, is assembled and painted, will soon take to the skies, and will be later joined by MSN 4 and MSN 5, to fly test flights in parallel to meet the goal of a 12 month certification program.MSN4 and MSN 5 are being assembled.

Airbus A350 MSN 5 enters FAL

06 Wednesday Nov 2013

Posted by theflyingengineer in Manufacturer

≈ Leave a comment

Tags

5, A350, Airbus, Assembly, cabin, Campaign, Flight, MSN, Production, Program, test

A350_MSN5_Assy_2000pixAirbus states that the assembly of MSN5, the fifth and final member of the A350 XWB flight test fleet in the test flight campaign is now underway with the fuselage joining process. This follows the recent arrival of the three fuselage sections at the A350 XWB final assembly line (FAL) in Toulouse, France.

MSN5 is the second of the A350 flight test aircraft that will feature a passenger cabin. MSN 2 and MSN 5 will have the cabin fitted, where Airbus will put passengers on board, with cabin crew. It is for the first time in the history of Airbus that so early in the campaign 2 aircraft have been dedicated to the cabin. Earlier, aircraft would be dedicated about 2 months before the entry into service. Associated with that are delays, a lot of complaints from passengers, and a difficulty of entry into service. This was witnessed in the A320 and the A340 programs.

This aircraft will fly for the first time in Spring 2014 and will be used essentially to perform cabin related flight tests. It will also participate in the Early Long Flights where the “passengers” are Airbus employees. This allows the cabin and related systems to be submitted to near realistic operations in order to ensure a mature cabin at entry into service. In addition, MSN5 will carry out Route Proving flights to demonstrate to the certification authorities that the aircraft performs perfectly in airport operations.

To date the two A350 XWB test aircraft, MSN1 and MSN3 have clocked up over 500 flight test hours in more than 100 test flights. The A350 XWB has already won more than 760 firm orders from 39 customers worldwide. First delivery will be to Qatar Airways in the second half of 2014.

A350: About Test Flights, Pilots, Engineers, and the Second Airframe to take to the skies

15 Tuesday Oct 2013

Posted by theflyingengineer in General Aviation Interest, Manufacturer, Technical

≈ Leave a comment

Tags

A350, Campaign, Certification, Engineer, Flight, Pilot, Program, test

A350_MSN3

A350 MSN3 took to the skies on 14th October, 2013. Photo: Airbus

A350 Test Flight Program

On October 14th, exactly 4 months after the 1st A350 took to the skies amidst much media coverage, the second A350 test vehicle, Serial number 003 (MSN 3), took to the skies, allowing the program to not inch, but take confident strides towards an early certification and hopefully, and early introduction into service. Till date, the A350 has flown about 330 flight test hours over almost 70 flights.

With Airbus hoping to contain the flight test campaign within 12-13 months, to enable deliveries by mid 2014, a lot of flight testing needs to be compressed in this period, possible only with 5 test flight airplanes. This aggressiveness is to get to the market early, to “overtake its US rival Boeing to become the world’s biggest producer within four or five years”, as envisioned by Airbus chief Fabrice Bregier.

MSN1, the first A350 to take to the skies, is followed by MSN 3 and will be followed by MSN 4. These will be used for avionics, noise testing, and various other systems work through the flight test program. MSN 3 will have a greater focus on the Rolls Royce engines, and is similar to MSN 1: no cabin but equipped with heavy flight test installation. MSN 2 and MSN 5 will have the cabin fitted, where Airbus will put passengers on board, with cabin crew. It is for the first time in the history of Airbus that so early in the campaign 2 aircraft have been dedicated to the cabin. Earlier, aircraft would be dedicated about 2 months before the entry into service. Associated with that are delays, a lot of complaints from passengers, and a difficulty of entry into service. Thsi was witnessed by the A320 and the A340 programs.

MSN 1 had the most important role: freezing the aerodynamic configuration, being subject to minor changes to make sure the airplane is exactly how it should be, fine tuning the handling qualities, and making accurate performance measurements. The goal is to have something that handles very similar to the A330, as it is very important in the certification campaign to get a common type rating for pilots to fly the 330 and 350 in parallel, to allow mixed fleet flying.

The world of test flights

FT_pilots

Flight test pilots preparing for the first flight of the A350 on June 14th, 2013.

At Toulouse, Airbus has 25 test pilots, of which 15 are developmental test pilots and 10 production test pilots. There are more test pilots at Hamburg, and about 2 at China.

Says one of Airbus’ former developmental test pilots, Pierre Baud, who was with Airbus for more than 30 years, being part of the maiden flights of the A310, A300-600, A320, A340 and A321, “When we talk about pilots, we have to divide the pilot population in two. Airline pilots do not generally dream to be experimental test pilots. They will dream to be a captain on the A380 or Concorde, but they don’t expect to be experimental test pilots. Airline pilot and test pilot are two jobs that are very different. All the pilots walking in the environment of the aircraft manufacturer wish to be one day be an experimental test pilot. Which means that they have all the qualifications to perform a first flight. Because there are a lot of test pilots which are essentially production pilots in that case they wish to be upgraded to an experimental test pilot. Most pilots employed by an aircraft manufacturer dream to be an experimental test pilot.”

Flight Test Pilots and Flight Test Engineers

FT_Engineers

Engineers from Airbus checking-out the Sharklet test station aboard A320 MSN 5098. The first new-production A320 jetliner equipped with Airbus’ fuel-saving Sharklets – which rolled out from the final assembly line in April 2. Photo: Airbus.

Pilots are responsible for the safety of the aircraft. They fly the aircraft and carry out the various manoeuvres that are required. The test flight engineer has a very special role as usually he is very familiar with the aircraft as it’s gone through the build process. He knows intimately its limitations, and modifications. He’ll be the third pair of eyes, really, in the cockpit, to make sure that everything is running smoothly, with all the systems in the background working as they should. In addition, there are the flight test engineers down at the back, at their stations where they can monitor all the systems in much more detail , directing the flight test process itself.

Pilots tend to multitask, not dedicated to specific tests. The flight test engineers tend to be more specialized, and are called upon according to their specialty. It is important to have many pilots fly the aircraft because one the fine tuning of the flight controls may be very satisfactory for a small set of pilots, but the need is to expose the aircraft to a large number of pilots, including those of the training center, who are not test pilots. In the development process, certain flights aren’t too difficult, allowing training pilots to fly the aircraft, thereby exposing the fly-by-wire and handling to a large number of people, as it finally needs to be satisfactory for the entire pilot community.

There are test pilots who have the capacity to quickly learn, understand and fine tune flight control laws (handling qualities), and those who are better suited to develop a complex system such as a Flight Management System (FMS).

“The best is to be able to do both!”, says Jacques Rosay, Chief Test Pilot, Airbus.

Referred by:

Referred by:

Project:

Project:

In Depth Articles:

In Depth Articles:

In Depth Articles:

RSS Feed

RSS Feed RSS - Posts

RSS Feed RSS - Comments

The Flying Engineer’s tweets

  • High high twitter.com/jagritichandra… 2 hours ago
  • @TheSanjivKapoor @imdeepakrajawat @capa_india If I have seen further, it is by standing on the shoulders of giants. 🙏 18 hours ago
  • @Vinamralongani @NandaNidarshan @OfficialStarAir @embraer Embraer's MSNs include the model family. Thai way just by… twitter.com/i/web/status/1… 3 days ago
  • BE LIKE ENVOY. twitter.com/envoyaircareer… 6 days ago
  • You can argue, "If the middle seat is empty, that's awesome". Yes, for the passenger. Not for the bean counter. Mid… twitter.com/i/web/status/1… 1 week ago
Follow @TheFlyingEnggnr

Visit our Facebook Page

Visit our Facebook Page

Blog archives of The Flying Engineer

Enter your email address to follow this blog and receive notifications of new posts by email.

Join 17,611 other subscribers

Site Statistics

  • 2,468,059 views

Top Posts & Pages

  • Pratt and Whitney PW1100G Geared Turbofan Engine
    Pratt and Whitney PW1100G Geared Turbofan Engine
  • Cockpit Design: EPR v/s N1 indication
    Cockpit Design: EPR v/s N1 indication
  • Winglets and Sharklets
    Winglets and Sharklets
  • Proud to fly a Turboprop: Q400 vs ATR72
    Proud to fly a Turboprop: Q400 vs ATR72
  • FUEL SYSTEMS
    FUEL SYSTEMS
  • POWER PLANT (IAE)
    POWER PLANT (IAE)
  • On the A320 Neo, if you're unlucky, you've got the last row
    On the A320 Neo, if you're unlucky, you've got the last row
  • AUTOFLIGHT
    AUTOFLIGHT
  • AIRCON/PRESSURIZATION/VENTILATION
    AIRCON/PRESSURIZATION/VENTILATION
  • HYDRAULIC SYSTEMS
    HYDRAULIC SYSTEMS

Recent Posts!

  • IndiGo receives its first Airbus A320neo at Toulouse
  • On the A320 Neo, if you’re unlucky, you’ve got the last row
  • Why the FIA’s case against the removal of the 5/20 rule is unjustified
  • Why the 90 seat Q400 had to be announced at the Singapore Air Show
  • Analysing IndiGo’s performance in Q3’16
  • Deciphering the 2015 Indian Aviation growth story
  • Air Costa receives its third Embraer E190 at Jordan
  • Why Jet Airways meant much for Brussels
  • Same aircraft family, different hands: Boeing 737NG flown by the Air Force and an airline
  • IndiGo to fly India’s longest daily domestic flight effective 7th January 2016

Blog at WordPress.com.

  • Follow Following
    • The Flying Engineer
    • Join 396 other followers
    • Already have a WordPress.com account? Log in now.
    • The Flying Engineer
    • Customize
    • Follow Following
    • Sign up
    • Log in
    • Report this content
    • View site in Reader
    • Manage subscriptions
    • Collapse this bar
 

Loading Comments...